Computational studies of stuffing box packing seal wear mechanism using the Archard model
DOI:
https://doi.org/10.31891/2079-1372-2024-112-2-6-15Keywords:
wear, Archard model, stuffing-box packing seal, contact pressure distribution, material volume lossAbstract
The wear model of the stuffing box packing seal, particularly the surface of the protective sleeve of the shaft, is presented. Modeling was performed using the ANSYS software, using the Transient Structural module which have the built-in Archard wear model. The wear model was validated in accordance with the results of previous experimental studies considering the effect of applied pressure. It was determined that when the degree indicators in the Archard equations are m = 1.5 and n = 1.3, the proposed wear model allows obtaining sufficiently accurate wear intensity values. The values of relative wear for different materials of protective sleeves are compared. Graphs of the contact pressure distribution along the width of the friction pair at different values of the applied pressure and linear rotation shaft velocities are given. The results of the shaft surface shape change due to the loss of material were obtained. The resulting change in shape is considered idealized, since this study does not consider the presence of abrasive inclusions in the medium, uneven pressure distribution on the packing gland, temperature changes, etc. However, this study can be useful in predicting the wear of the main components of the stuffing box packing seal
References
Gaft Y.Z., Zagorulko A.V. Experimental investigations of shaft/gland packing friction pair wearing characteristics, Problemy Eksploatacji, (1998) 113-119. [English]
Wei Q, Ahmat M, Runsheng Y, He W. Numerical analysis and formula correction of mechanical seal ring wear of slurry pump based on thermal deformation. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering. 2023; 0(0). doi:10.1177/09544089231191463. [English]
X. Ni, J. Sun, C. Ma, and Y. Zhang, Wear Model of a Mechanical Seal Based on Piecewise Fractal Theory, Fractal and Fractional, vol. 7, no. 3, Mar. 2023, doi: 10.3390/fractalfract7030251. [English]
L. Mattei and F. Di Puccio, “Influence of the wear partition factor on wear evolution modelling of sliding surfaces,” Int J Mech Sci, vol. 99, pp. 72–88, May 2015, doi: 10.1016/j.ijmecsci.2015.03.022. [English]
W. He, S. Wang, C. Zhang, X. Wang, and D. Liu, A wear simulation method for mechanical face seals under friction instability conditions, Applied Sciences (Switzerland), vol. 10, no. 8, Apr. 2020, doi: 10.3390/APP10082875. [English]
Grün, J., Feldmeth, S., & Bauer, F. (2021). Wear on radial lip seals: a numerical study of the influence on the sealing mechanism. Wear, 476, 203674. doi: 10.1016/j.wear.2021.203674. [English]
D. Liu, S. Wang, and C. Zhang, “A multiscale wear simulation method for rotary lip seal under mixed lubricating conditions,” Tribol Int, vol. 121, pp. 190–203, May 2018, doi: 10.1016/j.triboint.2018.01.007. [English]
D. Liu, S. Wang, C. Zhang, and M. Tomovic, Wear Simulation Method for Mechanical Seals Under Mixed Lubrication Using Flow Factors, Proceedings of the 7th International Conference on Fracture Fatigue and Wear, 2019 pp. 705–718. doi: 10.1007/978-981-13-0411-8_63. [English]
T. C. Huang, C. Y. Lin, and K. C. Liao, Sealing performance assessments of PTFE rotary lip seals based on the elasto-hydrodynamic analysis with the modified archard wear model, Tribol Int, vol. 176, Dec. 2022, doi: 10.1016/j.triboint.2022.107917. [English]
Yang, Guijuan, Zhang, Huifang and Zhang, Lirong. "Study of frictional wear properties of materials for mechanical seals" Applied Mathematics and Nonlinear Sciences, vol.9, no.1, 2023, pp.-. https://doi.org/10.2478/amns.2023.1.00058. [English]
Zhao, W., Zhang, G. & Dong, G. Friction and wear behavior of different seal materials under water-lubricated conditions. Friction 9(2), 697–709 (2021). https://doi.org/10.1007/s40544-020-0364-5.
S. Gudkov, Mechanical seals with hydrodynamic unloading of friction pair, News of Sumy State University, Series Technical Sciences, No. 2, 2007, 34-41. [English]
Y. Sapozhnykov, A. Zahorulko, and G. Peczkis, Numerical Simulation of 2-Way FSI Problem of Face Packing Seal: Impact of Parameters Change, Journal of Engineering Sciences, vol. 9, no. 2, pp. E12–E27, 2022, doi: 10.21272/jes.2022.9(2).e3. [English]
ANSYS Mechanical APDL Contact Technology Guide. URL: https://www.academia.edu/38866112/ANSYS_Mechanical_APDL_Contact_Technology_Guide [English]
DSTU 7806:2015 «Structural alloy steel bars». [Ukrainian]