Investigation of the properties of coatings obtained by electric arc spraying
DOI:
https://doi.org/10.31891/2079-1372-2023-107-1-73-80Keywords:
coatings, wear resistance, adhesion strength, electric arc sprayingAbstract
The paper considers possibilities to increase the wear resistance, corrosion resistance, and service life for parts of machines and mechanisms via their hardening and renovating using electric arc coatings characterized by high density, adhesion strength, and micro hardness. Also, the possibility of controlling the properties of restored surfaces owing to choice of the related equipment with required structure and characteristics in order to prolong the service life of machinery parts is shown. The right choice of equipment for spraying makes it possible to increase the speed and temperature of the spraying gas and particles, reduce the droplet diameter, increase the density and reduce the oxidation of coatings. The influence of spray factors such as the flow rate and pressure of working gases, composition of combustion mixture, spraying distance, dispersion of the spray, properties of wire material, etc. on the properties of the coatings obtained has been investigated.
References
Ageev M.S., Volkov Yu.V., Chigrai S.L. Protective and hardening coatings in ship building and repair. Science Bulletin KhDMA. Kherson: №2 (13). 2015. P.110-124.
Ageev M.S. Volkov Yu.V., Chigray S.L Welding and related processes in ship building. Water Transport. Kyiv: KGAVT, №2 (24), 2015. P. 15-26.
Kharlamov Yu.A. Thermal spraying of coatings and ecological compatibility of production, operation and repair of machines. Heavy engineering. №2. 2000. P. 3-10.
Ageev M.S. Kozhevnikova E.E, Lopata V.N. Restoration of ship pump shafts using a combined method of applying protective coatings. Science Bulletin KhDMA. Kherson: №2 (13). 2015, P. 4-16.
Kozhevnikova E.E., Ageev M.S., Chigray S.L. Increasing the life of ship pumps based on combined restoration technology. Coll. of papers Water Transport. Kyiv: KGAVT, №2 (24). 2015. P. 57-70.
Brusilo Yu.V. Choice of equipment for hardening and restoring parts of piston engines by arc spraying. Aerospace Engineering and Technology. Kharkiv: №4 (71), 2010. P. 38-42.
L.A. Lopata, N.A. Medvedeva, T.M. Tunik, S.G. Salii Improvement of sprayed coatings. World of Engineering and Technologies. 8 (54), 2005. P. 54-56.
Matveishin E.N. Deposition of layers with high adhesion strength by methods of arc metallization. Automatic welding. 8. 2000. P. 20-22.
Karp I.N., Petrov S.V., Rudoi A.P. Installation for arc metallization in a supersonic flow of natural gas combustion products. Welding Production, 2, 1991. P. 22-23.
Vilage B., Rupprecht K., Pokhmurskaya A. Features of gas-thermal spraying with flux-cored wires. Automatic welding. №10. 2011. P. 26-30.
V.I. Pokhmursky, M.M. Student, V.S. Pikh Protective and restorative electric metallization of coatings from cored wires. New processes and equipment for gas-thermal and vacuum coating: Coll. of papers “Electric welding”. Kyiv: 1990. P. 66 - 69.
Student M.M. Development of old and new electrometallic coatings to cover powder darts: Thesis. Lviv: 1998. 18 p.
Pokhmurska G.V., Dovgunik V.M., Student M.M. Wear resistance of laser-modified electric arc coatings from cored wire FMI-2. FKhММ № 4. 2003. P. 61-64.