Improving the technology for restoring worn parts based on cold plastic deformation
DOI:
https://doi.org/10.31891/2079-1372-2024-113-3-31-42Keywords:
parts restoration, deforming broaching, stress-strain state simulation, forming scheme, machining modes, tool geometryAbstract
Technological control scheme for forming worn parts during their restoration by deforming broaching is proposed. Particular attention is paid to the study of the stress-strain state, which provided the conditions for creating the necessary plastic flow of the product material towards the worn areas and made it possible to compensate the wear amount in these areas of the product and provide an allowance for subsequent machining. Taking into account the peculiarities of parts restoration technological process, the relationship between the required circumferential strain of the outer surface and the total tension on the hole is established. The influence of the number of deforming elements that perform the required deformation on the accumulated strain on the inner surface of the part was investigated. This made it possible to establish that the maximum accumulated strain of the inner surface is provided by the maximum number of elements with a minimum tension on the element. On the outer surface, the value of the accumulated strain does not depend on the number of deforming elements, but is determined only by the total tension and the workpiece thickness. Based on the simulation of deforming broaching in a wide range of changes in operating parameters, tool geometry and workpiece thickness, an analytical dependence was obtained to determine the angle that ensures the absence of axial strains when the workpiece is deformed. The necessary broaching modes and tool geometry were determined, which will ensure the required dimensions of the machined or restored part.
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